Read My Conversion to E85 Page 1
16 Jun 2008.
I have decided the car is running lean.
The car has less power at low rpm and more power at higher rpm, above 3000.
The car goes up hill at low revs when cold better than hot: this is when the choke is on, and fuel mixture would be richer.All the literature I have read is saying 30% extra fuel is required to make the correct A/F mixture.
The injector control box has settings 0 to 10: 0 is nil, 10 is 27% extra. It was set on 5.
I have changed it to 8: this is about 22 % extra fuel instead of 13.5%.
I did not wind it all the way because I may need to run normal petrol occasionally.
Low rpm power 1000-2000 is noticeably improved.
18 Jun 2008.
I have increased the compensation on the box to 10 or 27% extra fuel.
I wonder if the fuel injectors are capable of delivering this extra quantity.
I took the car for a quick test run and it feels good. The only difference is more power at 3000+rpm. At low rpm it feels the same as normal unleaded.
The engine has a growl when it is revved up: it's fun to drive.
This is still the first tank of E85; next tank I will drive normally, less engine revving and testing. I expect the economy to be poor on the first tank of fuel. I am reasonably sure the engine was running too lean. The next tank full will be a good indication of economy.
19 Jun 2008.
My petrol tank emptied down to a quarter full today.
I have refilled the tank with E85, adding another 40.95 litres.
It cost $43.00; E85 was $1.05. If I had used regular unleaded petrol priced at $1.65 per litre, it would have cost $67.56.
I traveled 383.4 km; the first 150km of this was on a 13.5% increase in injection. The car did not perform as well as usual at this level, and I increased injection to 22%. I traveled about 100km at this level then increased it to 27%.
Only the last 134 km were done with the closer to optimum injector setting for E85 AFM. (air fuel mixture)
20 Jun 2008
How much ethanol is in the fuel tank?
I have been thinking about the fuel in the tank, particularly the % of ethanol in the fuel.
If I have filled up my tank with E10 many times, say 5 or 6 in a row It would be reasonable to expect that I have a fuel tank with 10% ethanol in it.
If I have a tank that is 1/2 full of regular unleaded 87- 91 octane and fill with E10 then my tank will be 5% ethanol.
(0.5*0)+(0.5*10) = 5
If I have a ¼ of a tank of E10 (10% ethanol) and I fill up with E85 (85% ethanol), the fuel in the tank is (0.25*10)+(0.75*85) = 66.25%. ethanol
If I add ¾ of a tank of E85 again when I get down to ¼ the new % is (0.25*66.25)+(0.75*85) = 80.31%.
Repeat this two more times 83.82%, 84.70%.
After filling up four times from ¼ of a tank with E85 I am running fuel with 84.7% ethanol.
27 Jun 2008 am
27 Jun 2008pm

This table shows the changes in economy that have occurred. The tank was filled with E85 three times at $1.05 per litre, taking Ethanol concentration to 84%, then because of location and no E85 pump within 200km, E10 at $163.7 p/L was added and the ethanol was diluted down to 43%. The litres used per 100km was the same at 43% as it was at 10%. The $ per 100Km was always better when extra ethanol was in the tank. Best so far was 23% improved on a tank of 84% ethanol.
I will continue to calculate and publish fuel economy and the changes in performance of the car.
07 July 2008
refer to new fuel economy table in
Table of Economy using E10 and E85 blended in fuel tank.
Interesting % difference $ compared to E10.
So far every blend of higher alcohol content has saved me money.
The last two figures for approx 82% ethanol saved 29%.
Savings since Flex Fuel conversion is $159.
Kilometers travelled 2804
Litres of fuel used 294.
I have had the conversion for 3 weeks and it is well on its way to paying for itself.
17th July 2008
Filled up again this morning, car was on low fuel warning since last night. I noticed that the petrol station in town (Shell) was $1.669 per litre for ULP and $1.639 for E10. I put in 47.5 litres of E85 at $1.05 per litre. It cost me $49.90 at the bowser and when it paid they gave me $10 off, I use the station rewards card ( $10 after every $200 spent ). If I had filled with ULP it would have cost me $79.30.
I have done the litres / 100km economy calculations again. click here to View the tables.
The car ran at 19% improvement on cost per 100km compared to E10.
I am considering changing my fuel filter, it is recomended to change after 1000km on a couple of the other sites I have looked at. I dont think its too bad otherwise I would have changed it already. I think because the car has always used E10 the problems from water in the fuel that others who have only used ULP have experienced probably won't occur. The 10% alcohol in E10 would have been absorbing the water into the fuel rather than it building up in the tank.
25th July 2008
Almost same fuel economy and saving as last fill. Table of Economy using E10 and E85 blended in fuel tank
Still experiencing some feathering at cruise, thats with the throttle only open enough to maintain speed.
It has occured at different speeds, at 80, 100, and 110km/h.
Car is smooth on take of and when power is applies at other speeds.
It may be timing/AFM changes occuring when car is cruising, computer leaning out mixture and advancing timing to save fuel.
Car has a power band at about 3000 to 3500 reves, higher in higher gears.
Going to auto parts store to check out thinner oil and discuss spark plugs.
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said this on 27 Oct 2008 6:35:30 AM CST
Hi Chris
Does the conversion kit that you are using have general preset injector pulse width multiplications (0 to 10), with the oxygen sensor trimming closed loop for cruise? Do you know if there is a kit available that uses a fuel conductivity sensor to automatically make this adjustment? |
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said this on 31 Oct 2008 12:45:23 AM CST
Hello Steven,
The white lightning flex fuel conversion kit works as you described, only it has a manual tuning adjustment that is used to tune the unit to the cars engine management system. Presently there are no aftermarket systems that use sensors for the fuels conductivity, although I have seen some that take readings from the cars O2 sensor. Personally I think this is more just a gimmick; as it is the cars engine management system that is controlling the fuel delivery. Basically what the conversion kits does is extend the range of the cars engine management system to handle the extra ethanol in E85. We believe that the white lightning unit which is digital; is one of the best conversion kits on the market today and is available here in Australia from FlexFuelKits.com.au In some flex fuel vehicles they do monitor the fuel in the fuel lines and this information is forwarded to the cars engine management system to help it tune the fuel delivery based on the volume of ethanol. As an after market device, without replacing or interfacing with the cars engine management there is really no advantage of knowing the fuels conductivity. I hope this answers your question. Sincerely, Richard Ballinger |
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said this on 02 Nov 2008 3:21:04 PM CST
Comment: Hi Chris
Does the conversion kit that you are using have general preset injector pulse width multiplications (0 to 10), with the oxygen sensor trimming closed loop for cruise? Do you know if there is a kit available that uses a fuel conductivity sensor to automatically make this adjustment? Hi steven, Thanks for your email the kit i use is a white lightning kit it has adjustment rom 0-10, you have to unscrew the box and ajust it. Istarted on 5 then went to 7.5 now its on 10. It has been that way since I first made adjustments. I dont have the answers for you, I just use google news article notifications and get the latest on whats happening with E85 If you research the kits youll find the info. good luck. much more modification would be required to use fuel sensor, and I am not sure how the current engine management system would cope with it? I believe the some of the new flex fuel cars have this. I fill up with E85 in the country and use E10 in the city where the price diference is only 30 cents per litre. What type of car are you considering using the conversion in? - Show quoted text - On 10/27/08, Steven Davis <sd61@iinet.net.au> wrote: > > Hi Chris Mason, > > A comment was posted about one of your articles on Flex Fuel Kits: E85 > ethanol conversion kits and biofuels. > > Article: My Conversion to E85 - Page 2 > > Article URL: > http://www.flexfuelkit.co m.au/articles/12/1/My-Con version-to-E85---Page-2/P age1.html > > Comment: Hi Chris > Does the conversion kit that you are using have general preset injector > pulse width multiplications (0 to 10), with the oxygen sensor trimming > closed loop for cruise? Do you know if there is a kit available that > uses a fuel conductivity sensor to automatically make this adjustment? > > http://www.flexfuelkit.co m.au/admin/index.php?ToDo =viewComments > -- Chris M Thanks for the reply Chris. With the use of a fuel sensor I was hoping that its feed back would automatically make the correct Pulse width adjustment you are making manually. I'm a Automotive TAFE teacher working in Nowra, and I was thinking of playing with a system on my turbo Volvo. E85 should go great on turbo volvo. high octane and high compression will go well together, there is some good info from sweden about volvos and e85. I think the oxygen sensor will feed the engine computer enough data for the car to adjust the fuel ratio to 9-1 instead of 14-1 for ULP. please let me know how u go with this. have you tried E85 yet? you may be able to just use it with no changes... if you increase the level of E85 in the tank slowly the car will adjust to the new air fuel requirement? I think. From the info I have read E85 with boost and advanced timing gives good results with minimal loss of millage and good power. - Show quoted text - On 10/28/08, Steven Davis <sd61@iinet.net.au> wrote: > Thanks for the reply Chris. With the use of a fuel sensor I was hoping that > its feed back would automatically make the correct Pulse width adjustment > you are making manually. I'm a Automotive TAFE teacher working in Nowra, and > I was thinking of playing with a system on my turbo Volvo. > > ----- Original Message ----- From: "Chris Mason" <chris.m2237@gmail.com > > To: <sd61@iinet.net.au> > Sent: Tuesday, October 28, 2008 9:08 AM > Subject: Re: A comment has been posted on Flex Fuel Kits: E85 ethanol > conversion kits and biofuels > > > > > Hi steven, > > Thanks for your email > > the kit i use is a white lightning kit > > it has adjustment rom 0-10, you have to unscrew the box and ajust it. > > Istarted on 5 then went to 7.5 now its on 10. > > It has been that way since I first made adjustments. > > > > I dont have the answers for you, I just use google news article > > notifications and get the latest on whats happening with E85 > > > > If you research the kits youll find the info. > > good luck. much more modification would be required to use fuel > > sensor, and I am not sure how the current engine management system > > would cope with it? I believe the some of the new flex fuel cars have > > this. > > > > I fill up with E85 in the country and use E10 in the city where the > > price diference is only 30 cents per litre. > > > > What type of car are you considering using the conversion in? > > > > > > On 10/27/08, Steven Davis <sd61@iinet.net.au> wrote: > > > > > > > > Hi Chris Mason, > > > > > > A comment was posted about one of your articles on Flex Fuel Kits: E85 > > > ethanol conversion kits and biofuels. > > > > > > Article: My Conversion to E85 - Page 2 > > > > > > Article URL: > > > > http://www.flexfuelkit.co m.au/articles/12/1/My-Con version-to-E85---Page-2/P age1.html From: Steven Davis <sd61@iinet.net.au> Date: Oct 28, 2008 10:39 PM Subject: Re: A comment has been posted on Flex Fuel Kits: E85 ethanol conversion kits and biofuels To: Chris Mason <chris.m2237@gmail.com > Thanks for the reply Chris. With the use of a fuel sensor I was hoping that its feed back would automatically make the correct Pulse width adjustment you are making manually. I'm a Automotive TAFE teacher working in Nowra, and I was thinking of playing with a system on my turbo Volvo. Chris Mason to Steven E85 should go great on turbo volvo. high octane and high compression will go well together, there is some good info from sweden about volvos and e85. I think the oxygen sensor will feed the engine computer enough data for the car to adjust the fuel ratio to 9-1 instead of 14-1 for ULP. please let me know how u go with this. have you tried E85 yet? you may be able to just use it with no changes... if you increase the level of E85 in the tank slowly the car will adjust to the new air fuel requirement? I think. From the info I have read E85 with boost and advanced timing gives good results with minimal loss of millage and good power. |